Rebuilding of my Walker Power Truck

Walker Truck Home Page   ¦   Bottom

I am looking for Walker Power Truck and Walker Golf Cart Owners
information or stories to add to this site.
If you can help, please email me at       walkertruck@hotmail.com

photo 1

The Walker Truck Emblem on the right side of the dash. “DESIGNED AND BUILT BY     Walker     MFG.  CO.
FOWLER   KANSAS,     PAT. 184,547.

photo 1

The Hobbs Hour Meter indicates 346.1 and I am sure this is correct. The hour meter was connected and operational from the day I purchased the truck.

photo 1

The 1964 Walker Truck
I purchased the Walker in 1969 after it had been damaged in a garage fire and differental bearings seized, the truck had been used to deliver Pizza and had a propane oven mounted on the back deck. I brought it home and began working on restoring and getting it back on the road. The pinion bearings were seized and had to be removed with a torch. I spent many hours in the gargage working away. About a year later I had it finished, licensed, insured and I was a happy camper. In 1973 we bought the farm so the Walker was put in storage. August of 2005 I hauled it out of the shed and advertised it on Kijiji with lots of interest but no buyers. August of 2010 I decided this would make a good winter project and began rebuilding the walker.
contact me     e-mail     daschneider “at sign” kw.igs.net

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 1

The top and rear deck have been removed

photo 2
photo 3

The engine with the belt drive and pulleys have been removed

photo 4

After removing the spring shackle bolts and all other devices fastning the body to the frame

photo 5

I moved the truck to the lift thinking it would be easier to lift the body from the frame

photo 6

I forgot to unbolt the shock and the emergency brake cable so maybe now I can seporate the body

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 7

It looks bad under here with all the rust and dirt, brake drums removed.

photo 8
photo 9 photo 10

Lifting the body from the frame is going easier now

photo 11

I have a chainfall hoist mounted to the ceiling on a track which helps when I work alone

photo 12

Finally the body is clear and I can lower the lift

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 13

Rolling the frame off the lift and out of the way

photo 14

Now I can put the old trailer on the lift so I can lower the body to the trailer for storage

photo 15

The frame and body will now be given a good cleaning with the high pressure washer

photo 16

The frame waiting to be cleaned

photo 17

The left front wheel hub was very difficult to remove and I had to use the torch to heat the hub and also I made a tapered wedge that I drove between the axle sholder and the hub. With the heat, wheel puller, and the wedge, the hub finally came free.

photo 18

This is the right front axel, you will notice the spindle is a taper, the wheel hub was seized on the spindle and was very difficult to remove.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 19

The brake cylinder on the left and the brake adjuster on the right were seized and grungy.

photo 20

The brake adjuster after clean up it also looked good.

photo 21

Girling Master Cylinder was seized tighter than a you know what, finally I got it freed up and it looks good.

photo 22

The Girling Brake cylinder piston is ¾" and after clean up, it looked pretty good and I think it will be OK.

photo 23

I took the metal panels from behind the engine and over the rear tires from the frame so the wire brushing and clean up of the frame would be easier.

photo 24

There was a metal cover under the stearing gear that was bent so it also was removed to reshape and paint.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 25

This is just another view from above the frame, at this point the frame is looking skinny.

photo 26

So here is the frame with the rear wheel removed, almost all scraped, wire brushed, sanded and ready to be flipped over and painted.

photo 27

See the 3 chipped teeth on the crown gear, I think this happened when the pinion bearings seized back in 1967 before I bought the truck. I changed the bearings, put everything back together and ran the truck with no problems. So I intend to leave things the way they are and just go with it.

photo 28

Here is another problem, this spline coupling fits the spline on the output of the transmission to the differential, and it is worn badly. With the help of my buddy Tim, I plan on machining a sleeve oversized then heat shrinking it in place then having the spline renachined. I have faith. Oct. /26/2010

photo 29

Today I bored the coupling flange, machined an insert bushing and pressed it in place. To prevent the bushing from slipping I installed two spring pins to lock the bushing in place. There is also a setscrew to secure the splined coupling flange to the shaft. Oct. 31/2010

photo 30

The remachined coupling picked up today from
True Gear and Spline and it fits PERFECT.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 31

The frame has been cleaned. primed. and painted. Nov. 02/2010

photo 32

The painter did a thorough job and now I am ready to reinstall components.

photo 33

The frame has been painted. wheel bearings serviced. and drive line installed. Nov. 9/2010

photo 34

The master cylinder and brake cylinders are in place but not tested.

photo 35

Drive pulleys have been dismantled, cleaned and rebuilt. I plan on using the same transmission system as original.

photo 36

The Onan CCK Twin Cylinder engine is in bad shape, I have tried to locate head gaskets, exhaust / intake valves and seats on the internet with no success. I may have to purchase a new engine.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 37

I had some problems removing the valves, and as you can see things are not good. I may have to call in the experts.

photo 38

What a shame to have this engine deteriorate to this extent. I want to keep the truck original where possible but I may have to replace the Onan Engine.

photo 39

While the engine is away, I decided to bring home the truck body. Lucky for me I have a truck that will carry a truck.

photo 40

Removing the body was not as difficult as loading it into the truck, but I managed.

photo 41

Loading the body onto a dolly will make things easier to remove all the components so I can clean, scrape, sand, to get ready to paint.

photo 42

Rather a cold windy day today but I have the body ready to start the next task, the prepaint work.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 43

With 2 new intake valves and the exhaust valves and all valve seats reground by
Ideal Supply, Listowel Branch
I cleaned and painted the engine.

photo 44

Slow but sure, I put the engine back together. The flywheel installed and the fuel pump rebuilt, I will start on cleaning the carburetor.

photo 45

I use a Laser pointer to locate and prove all the ports are clear. The carb was very clean considering it had been stored for 40 years.

photo 46

Exploded view of the carburetor.
The Dremel tool is a great device to clean the bottom of the float bowl and the hard to clean places.

photo 47

The exhaust pipe and fittings were beyond repair, I decided to rebuild using copper pipe. I machined steel flanges that bolt to the intake/exhaust manifold then silver soldered the copper.

photo 48

I managed to contour the copper pipe a bit and by using 45° and 90° ells it started to take shape. Once the engine is in place and measurments can be taken for a muffler, I will be finished with the engine.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 49

The gas tank in the background had a few pin holes rusted through so I patched them up with some brass shimstock soldered in place.

photo 50

The yellow wire is holding the start lever. This is a unique operation used to start the engine. When a rope is pulled from the drivers seat, it lifts a lever with a idler roller against the “V” belt tightening the belt from the starter motor and the engine and at the same time closes a switch energising the starter solenoid.

photo 51

The engine started easily and ran smoothly considering the engine condition only a few months ago and hadn't been run for almost 40 years including the extensive disasembly and cleaning.

photo 52

The manifold (made in the shop from copper pipe and fittings) and muffler (from surplus store) worked out OK. I hope when I install the body on the frame everything will fit. Take note of the new tires and rims.

photo 53

I have a problem with the Oil pressure sensor/indicator. I tested the sensor with compressed air and Ohm meter with questionable results.

photo 54

Also the oil pressure indicator is not working properly and bounces between “0” and “80” so I think the problem is the indicator.

The drive belt arrived last week and with the information I gave Tim from Excel I think it will work just fine. I didn't want to run the engine too long without knowing if I had oil pressure, but all indications look good. I have another belt on order to drive the alternator and will test all these electricals before I begin work on the body.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 53 photo 54
photo 53

I just couldn't help it, I just had to see if I could fix the oil pressure indicator. After removing the front face I looked for some indication to cause the meter to jump from full scale (80lbs) and 4.25 volts to (0) at 2.2 volts. There was nothing hindering the mechanical movement and the simple unit rotates the needle armature by means of magnetic energy applied to a small piece of iron.
The sending unit seemed to send a fairly smooth incline from 0 volts to 12 volts when I applied air pressure through a regulator. In the last photo it looks like the magnetic coil on the right is burned or has been heated, There may also be some residual magnetism within the coil core, anyway, today I will buy a new unit.

photo 54

The left side body panel was rusted badly.

photo 55

I marked where I wanted to cut and with the angle grinder and a zip blade, it didn't take long.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 56

Next step is to pop rivit the sheet metal to the steel tubing.

photo 57

Using some real good metalic based filler and a little sanding, this side will be ready for undercoat. The back and the right side will be easier.

February 14 2011 I had the pleasure of meeting Rhonda, Ron's Daughter the original owner of the Walker Truck. We had a very informative short visit and she remembers the Walker Truck and the “new” Walker in a crate sitting in the garage of their home. I to remember the truck all crated up and brand new and wondered if it would be for sale, but at the time I couldn't have afforded to purchase it.
Rhonda called her Mother to ask about the truck and recalls that they had purchased 5 trucks around 1964 and that the new Walker in the crate was shipped to a northern Ontario partner but she is not sure and that was 35 years ago. Rhonda also mentioned that their business is celebrating their Fiftieth anniversary in a couple of years and have many items and photos from the early days. Rhonda and John now own Pepi's.
Pepi's Pizza, The Best Dressed Pizza in Town Since 1962,     87   Water St.   N.   Kitchener, Ontario.
Pepi's Pizza.com

Pepi's Pizza
photo 59

Most of the sanding and loose paint removed

photo 60

Time to go buy some paint

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 61

First I rolled the body out of the gargage and put it up on saw horses

photo 62

Then I brought out the frame and put it under the body

photo 63

With some help the body was lowered to the frame

photo 64

With the shackle bolts in place I can start with some wiring

photo 64

Most of the wiring has been completed.

photo 65

The roof , side panels and the fenders have been scraped, sanded and now painted.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 66

March 17 2011 the truck went for a test drive down the street.

photo 67

Notice the small turning radius.:

photo 68

A better photo. I would like to have a video taken of the truck and will post a link when that happens.

photo 69

I have ordered decals for the sides and the dash but have not received them as yet. the original decals were destroyed when the truck was in the fire.

photo 70

April 8 2011 ¦ Finally got around to getting the doors and back window out of storage. The doors had been recovered about 1970. Originals were destroyed in the fire.

photo 71

The 102" inch spring loaded CB antenna is just a add on. Everybody that has a 1960 vehicle should have a ”whip” hanging out the back.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 72

A better photo, of the door construction, the frame is round steel rod shaped and welded with lots of cross bracing.

photo 73

The door latch on the inside, catch on a little bracket bolted to the dash. The doors and back window are very easy to install and remove.

photo 74

The back window has a metal clip on each side and is secured with a wing nut. The Walker sign I made (from wood) is held in place with 4 magnets.

photo 75

The doors and back window will be removed and stored. I cant imagine I will ever use them in the future.         My moto,     if it is raining,         I'm not going.

photo 76

There is about ½“ clearence between the top of the roof and door.

photo 77

The rear axel is anchoured to the the trailer frame.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 78

Both chain tighteners do a good job of anchoring the truck in place.

photo 79

Today the new safety decals have been installed.
This one is on the dash.   July 20 2011

photo 80

The three forward and reverse indicator is located between the seats.   July 20 2011

photo 81

Truck logo decal on the side of the truck, Eileen did a GREAT job.   July 20 2011

photo 82

photo 83

All decals were destroyed in the fire before I purchased the truck in 1969,   I sure am glad Eileen reproduced the decals and logos for me, she also installed them,
GREAT JOB WELL DONE.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 84

I was inspired by Rob Knaus truck had a storage compartment below the dash. Here I am getting the correct angle.

photo 85

There is very little storage areas on the truck for anything so a little box will just suit. It still looks cockeyed.

photo 86

I counter sunk the brackets for 1/4 X 20 hex bolts, then drilled and taped the algle iron.

photo 87

The box is made from 1/2 and 1/4 inch Birch plywood, glued and nailed. This is a dry fit.

photo 88

I was convinced to put lids on the box. I also have a Boss.

photo 89

The lids are held open with little finishing nails because the paint is still not quite dry.

Walker Truck Home Page   ¦   Top   ¦   Bottom
photo 90

With the lids on the boxes. it looks better, the open spaces at the ends are for drink bottles.

photo 91

I received the personialized plates a week ago then made a frame to protect the plate. October 5 2001.

photo 92

Rather than transport the Walker in a trailer, I wondered if it would fit in the van.
October 11 2011

photo 93

Sure enough, it will fit. here I have a tie down strap blocking the front wheel so the truck won't roll while I take a picture.
October 11 2011

photo 94

I have a winch in the van that I use when I transport my Dremel Demonstrator tool box. This is a little heaveier so I may have to get a larger power winch.
October 11 2011

photo 95

I also have to work to do with the ramp, I am only using some unsecure planks here and it was a little scary. And of course the roof will have to come off and be stored elseware in the van, I'll figure it out.
October 11 2011

Walker Truck Home Page   ¦   Top